The package aims to teach a specific subject
Composite Fatigue Simulation with Subroutine in ABAQUS (unidirectional) for 3D Element
Additive Manufacturing (AM), a revolutionary layer-by-layer fabrication technology, is transforming how products are designed and manufactured. This comprehensive tutorial package focuses on the Inherent Strain (IS) method, a highly efficient numerical approach for simulating the Laser Powder Bed Fusion (LPBF) process in metal additive manufacturing. The detailed thermo-mechanical simulation of the Laser Powder Bed Fusion (LPBF) for complex geometric parts requires a large number of time steps to estimate residual stress and distortion, which is not computationally cost-effective. Furthermore, based on the large thermal gradient near the heat source, the mesh size must be sufficiently small to accurately predict the induced residual stress and distortion of the deposited layers in the heat-affected zone. Therefore, applying a coupled thermo-mechanical analysis for multiple laser scans with a fine mesh model to macro-scale simulation would incur excessively large computational costs.
Additionally, the large number of degrees of freedom for each element in the mechanical analysis leads to higher complexity as well as a longer amount of processing time. Detailed thermo-mechanical analysis for an industrial component is almost impractical since it would demand hundreds of terabytes of memory and years to calculate. Therefore, to overcome the huge computational burden associated with the numerical simulation of the LPBF caused by the infinitesimal laser spot size and thousands of thin layers with a thickness at the micron level, the Inherent Strain Method in additive manufacturing has been widely used in research and commercial software.
In this tutorial, the Inherent Strain Method additive manufacturing approach is presented both theoretically and practically in Abaqus. An agglomeration approach will be considered to transfer an equivalent inherent strain from both micro-scale and macro-scale modeling strategies. The implementation of this approach is explained step by step, accompanied by various workshops in micro-scale and macro-scale models for different geometries. This training package enables you to write your subroutine codes and Python scripting, as well as have more control over the LPBF process simulation.
Laser Assisted Machining (LAM): Modeling and Simulation in Abaqus/CAE
In this tutorial, a comprehensive discussion on modeling and simulation of laser assisted machining is presented. It includes building FEM-based models of machining, laser heating, and laser-assisted machining models in Abaqus/CAE. The finite element method (FEM) simulation is based on the coupled thermo-mechanical behavior. The package walks learners through building models that simulate the impact of laser heating on the workpiece. Detailed lessons cover constructing basic machining and laser heating models, setting boundary conditions like cutting speed and laser power, and writing subroutines such as DFLUX and VDFLUX to simulate laser heat sources. Additionally, learners will perform analyses to study temperature distribution, and stress-strain behavior. Through parametric analysis and comprehensive result evaluation, learners will gain a deep understanding of temperature distribution, stress behavior, and how laser heating can improve the machining process.
Concrete Damage Plasticity Simulation of FRP-Confined Concrete Columns in Abaqus
This tutorial package provides a comprehensive guide to implementing USDFLD subroutine in the context of Concrete Damage Plasticity Material Model. The tutorial focuses on key modeling aspects such as definition of concrete material properties using Concrete Damage Plasticity (CDP) Model. A theoretical background of the model will be presented and detailed explanation of the definition of all material properties will be given. The package will also explain the usage of the USDFLD subroutine to modify concrete material properties dynamically during simulation. Examples of implementing USDFLD in the context of CDP will be presented with focus on material properties that vary in function of pressure and axial strain defined as field variables.
All other modeling details will also be explained including boundary conditions, meshing, loading, and interactions.
By following the detailed steps in this tutorial, you will be able to create and analyze advanced FEM simulations in Abaqus with a focus on concrete having properties that vary during simulation.
Computational Predictions for Predicting the Performance of Structure
This package focuses on developing and applying predictive models for the structural analysis of steel and concrete components subjected to fire and subsequent earthquake loading. To accurately simulate the complex behavior of these structures, finite element analysis (FEA) using ABAQUS is employed. The Taguchi method optimizes the number of samples needed for FE analysis, and this method is used with SPSS after explanation its concept. However, due to the computational demands of FEA, various machine learning techniques, including regression models, Gene Expression Programming (GEP), Adaptive Network-Based Fuzzy Inference Systems (ANFIS), and ensemble methods, are explored as surrogate models. These models are trained on large datasets of FEA results to predict structural responses efficiently. The performance of these models is evaluated using statistical metrics such as RMSE, NMSE, and coefficient of determination.
Damage Prediction in Reinforced Concrete Tunnels under Internal Water Pressure
This tutorial package equips you with the knowledge and tools to simulate the behavior of reinforced concrete tunnels (RCTs) subjected to internal water pressure. It combines the power of finite element (FE) modeling with artificial intelligence (AI) for efficient and accurate analysis. The Taguchi method optimizes the number of samples needed for FE analysis, and this method is used with SPSS after explanation its concept.
By leveraging Artificial Intelligence (AI) techniques such as regression, GEP, ML, DL, hybrid, and ensemble models, we significantly reduce computational costs and time while achieving high accuracy in predicting structural responses and optimizing designs.
A Comprehensive Tutorial for Soft Body Impact Composites Simulation
This comprehensive tutorial package focuses on simulating soft body impact composites on laminated composite materials using the Finite Element Method (FEM) in Abaqus. The course covers key topics such as soft body modeling, metal material modeling, composite material modeling, composite to composite interface modeling, metal to composite interface modeling, interaction between soft bodies and FML, interaction between layers, and Python scripting for parametric studies. Users will explore different material models and learn about impact failure mechanisms, including matrix failure, fiber failure, shear failure, and delamination. The course is structured into lessons that cover theoretical aspects, followed by hands-on workshops to model soft body impacts, apply material properties, and analyze post-processing results such as forces, displacements, and energy dissipation. It also includes an advanced section on Python scripting, enabling users to automate parametric studies for complex simulations. This package is ideal for engineers, researchers, and students looking to deepen their understanding of soft body impact phenomena and composite material behavior.
Computational Modeling of Steel Plate Shear Wall (SPSW) Behavior
This course equips engineers with the tools to design and analyze Steel Plate Shear Wall (SPSW) and Reinforced Concrete Shear Walls (RCSW) subjected to explosive loads. Traditional Finite Element (FE) simulation is time-consuming and requires numerous samples for accurate results. This package offers a more efficient approach using Artificial Intelligence (AI) models trained on FEA data. You'll learn to develop FE models of SPSW and RCSW in ABAQUS software, considering material properties, interactions, and boundary conditions. The Taguchi method optimizes the number of samples needed for FE analysis, and this method is used with SPSS after explanation its concept.
We then delve into AI modeling using MATLAB. Explore various methods like regression, Machine Learning (ML), Deep Learning (DL), and ensemble models to predict the behavior of SPSW and RCSW under blast loads. Statistical analysis helps compare model accuracy. By combining FE analysis with AI models, you'll gain a powerful tool for designing blast-resistant structures while saving time and resources.
Abaqus advanced tutorials on concrete members
Welcome to the "Abaqus Advanced Tutorials on Concrete Members" course, designed to provide civil and structural engineers with cutting-edge expertise in finite element modeling (FEM) and simulation using Abaqus. This advanced-level course focuses on the detailed modeling of complex concrete and composite columns under various loading conditions. Topics include the simulation of tubed reinforced concrete columns, concrete-filled double skin steel columns, and fiber-reinforced polymer (FRP) composite columns. Participants will delve into axial and eccentric compression loading scenarios, with a special focus on hollow and tapered cross-sections. The course also emphasizes comparing simulation results with experimental data from published research, ensuring practical relevance and accuracy. By the end of the course, learners will be equipped with the necessary skills to tackle advanced structural analysis challenges using Abaqus, reinforcing their understanding of concrete member behavior in real-world applications.
Scaled Boundary Finite Element Method (SBFEM) Modeling Files for ABAQUS
The Scaled Boundary Finite Element Method (SBFEM) enhances traditional Finite Element Analysis (FEA). It provides flexibility in handling complex geometries and interfaces. Integrated into ABAQUS, SBFEM allows for the creation of polyhedral elements, reducing meshing challenges. It effectively manages non-matching meshes and complex boundary conditions, particularly in interfacial problems like contact mechanics and fracture analysis. ABAQUS supports custom user elements (UEL), enabling direct integration of SBFEM with advanced solvers, improving efficiency and expanding its applicability to complex engineering problems. The open-source implementation allows for customization, making SBFEM in ABAQUS a powerful tool for precise and efficient simulations. This is particularly beneficial in scenarios requiring advanced FEA.
Bicycle Stress Analysis with Ansys Mechanical
This tutorial package offers a comprehensive introduction to linear-static analysis using Ansys Mechanical, focusing on a bicycle stress analysis with the case study which is a bicycle crank made from Aluminum 6061-T6. Whether you're a beginner looking to get started with FEA or an experienced engineer seeking to refine your skills, the package provides a strong foundation in the fundamental techniques needed to succeed in real-world applications.
The tutorial covers the essential steps in finite element analysis (FEA), including the model setup, simulation, and interpretation of results. By leveraging Ansys Mechanical, users will perform a full simulation on the crank geometry to assess stress distribution, deformation, and safety under load conditions. Key topics include mesh generation along with mesh refinement, and the application of boundary conditions. The tutorial guides users through material property assignment, mesh independence, and validation with hand calculations, ensuring accuracy.
Ansys-specific features, including post-processing tools for analyzing total deformation, bending stress, and the factor of safety, are thoroughly demonstrated. This package also highlights the power and efficiency of Ansys Mechanical, emphasizing its user-friendly interface and ability to handle complex simulations with greater precision compared to competitors, making it one of the best-in-class structural analysis FEA software.
Analysis of Plain and Reinforced Concrete Structures with ABAQUS | Validation with Experiments
This comprehensive package offers four different workshops focused on the analysis of plain and fiber-reinforced concrete structures using ABAQUS. Designed for professionals, researchers, and students, it provides hands-on learning in modeling, simulating, and validating concrete structures under various conditions. Each workshop dives into specific aspects of concrete behavior, from flexural to compressive strength, incorporating the latest sustainable practices through the use of recycled materials. The package ensures mastery of ABAQUS, offering practical insights and a cost-effective path to advanced concrete analysis and safer, more durable infrastructure design.
Note: Only the first workshop has video.
Glass Fracture Analysis with Abaqus | Post-Fracture
This tutorial explores a finite element method (FEM) simulation using Abaqus to analyze the post-fracture behavior of structural glass members retrofitted with anti-shatter safety films. In particular, it focuses on simulating and calibrating the vibration response of cracked glass elements under repeated impacts and temperature gradients, contributing to a comprehensive analysis of critical phenomena that take place in the post-fracture stage. This tutorial follows the methodology outlined in the research article “Effects of post-fracture repeated impacts and short-term temperature gradients on monolithic glass elements bonded by safety films”.
Key aspects include modeling glass fracture, assigning material properties, and defining boundary conditions to assess the vibration frequency and load-bearing capacity of cracked monolithic glass members. Additional topics cover basic concepts of dynamic identification techniques, definition of performance indicators for glass retrofit efficiency, and frequency sensitivity analysis of monolothic retrofitted glass elements under various operational and ambient conditions. The simulation results help quantify the expected contribution and residual strength of safety films in post-fracture scenarios, providing a robust framework for structural engineers to extend this investigation to other glass configurations.
This tutorial is ideal for users who want to understand FEM modeling in Abaqus and perform detailed simulations involving complex material interactions, with a focus on practical applications in glass retrofit technology.
Machine Learning for Composite Materials with Abaqus
This tutorial package delves into an advanced inverse modeling approach for predicting carbon fiber properties in composite materials using a machine learning (ML) technique. Specifically, it covers the use of Gaussian Process Regression (GPR) to build a surrogate model for accurate predictions of fiber properties based on data from unidirectional (UD) lamina. By leveraging Finite Element (FE) homogenization, synthetic data is generated for training the GPR model, accounting for variations in fiber, matrix properties, and volume fractions. This framework’s efficiency and accuracy are validated using real-world data, highlighting its potential as a computational alternative to traditional experimental methods. The package includes detailed explanations, case studies, and practical exercises, equipping users with hands-on experience in applying this ML-based approach to composite material analysis.
Fiber Reinforced Concrete Beams | An Abaqus Simulation
Abaqus basic tutorials on concrete beams and columns
Welcome to the “Abaqus Basic Tutorials on Concrete Members,” a comprehensive course tailored for civil and structural engineers seeking to master finite element modeling (FEM) of concrete structures. This tutorial covers key concepts such as plain concrete beam and column modeling, reinforced concrete members, and fiber-reinforced polymer (FRP) composites. The course guides learners through the application of boundary conditions, material properties, and various loading conditions in Abaqus. Key topics include plain concrete beam and column modeling, reinforcement modeling with steel bars and stirrups, and fiber-reinforced polymer (FRP) reinforcement techniques. Participants will also explore comparing simulation results with experimental data, as well as interpreting critical outcomes such as stress distribution and failure modes. Through hands-on workshops, learners will simulate structural behaviors under axial, lateral, and compression loads, ensuring a practical understanding of FEM for concrete members. By the end of this course, participants will be proficient in using Abaqus to model and analyze concrete structures, reinforced elements, and advanced composites, providing them with a strong foundation for structural analysis and design.
Fiber-based Model for High-Strength Steel Beam Analysis with Abaqus
Abaqus shaft slip ring simulation | Using Python scripts for parametric analysis
Viscoplasticity Abaqus Simulation Using UMAT Subroutine | Perzyna Viscoplastic Model
Viscoplasticity describes the rate-dependent inelastic behavior of materials, where deformation depends on both stress magnitude and application speed. This concept is crucial in many engineering applications, such as designing structures under dynamic loads, modeling soil behavior during earthquakes, and developing materials with specific mechanical properties. Viscoplasticity Abaqus simulation, especially using Abaqus with UMAT subroutines, are vital for understanding, predicting, and optimizing the behavior of viscoplastic materials. This tutorial focuses on implementing the Perzyna viscoplasticity model in Abaqus. The Perzyna viscoplastic model, a strain rate-dependent viscoplasticity model, relates stress to strain through specific constitutive relations. This involves defining plastic strain rate based on stress state, internal variables, and relaxation time. The tutorial provides general UMAT codes for viscoplastic analysis, yielding results like stress fields essential for various engineering applications. These simulations help in predicting permanent deformations, assessing structural failure points, and analyzing stability under different loads, benefiting fields such as aerospace, automotive, civil engineering, and energy.
Pultrusion Crack Simulation in Large-Size Profiles | Pultrusion Abaqus
Pultrusion is a crucial task for producing constant-profile composites by pulling fibers through a resin bath and heated die. Simulations play a vital role in optimizing parameters like pulling speed and die temperature to enhance product quality and efficiency. They predict material property changes and aid in process control, reducing reliance on extensive experimental trials. However, simulations face challenges such as accurately modeling complex material behaviors and requiring significant computational resources. These challenges underscore the need for precise simulation methods to improve Pultrusion processes. This study employs ABAQUS with user subroutines for detailed mechanical behavior simulations, including curing kinetics and resin properties. Key findings include insights into material property changes, and optimization strategies for enhancing manufacturing efficiency and product quality. This research provides practical knowledge for implementing findings in real-world applications, advancing composite material production.
Notice that, pultrusion is a composite curing method, which may share some overlapping features with our Intermediate and Advanced curing packages. However, what sets pultrusion apart is that the composite passes over a heated die during the process. In this project, the die has also been modeled, with environmental heat applied to it using convection and a film subroutine. The heat is subsequently transferred to the sample through contact with the die. Afterward the die is removed. All these procedure is modeled in this project, with Abaqus CAE step-by-step. In contrast, in our Intermediate and Advanced packages for the oven curing of prepregs, no die has been modeled. The heat is applied without convection and, for simplicity, the heat is treated as a first-type boundary condition, which introduces some errors.
Elastomeric Foam Simulation Using Abaqus Subroutines
Creep is one of the most significant failure modes in many components where the working temperature and stresses are high for a prolonged period of time. Existing creep models in commercial analysis software like Abaqus are not adequate to model all stages of creep namely – primary, secondary, and tertiary stages. Theta projection method is a convenient method proven to predict all stages of creep, especially the tertiary stage where strain rates are high leading to internal damage and fracture. The aim of the project is to develop a user subroutine for Abaqus to model creep in components using the Theta projection method. The constitutive model for the Theta projection method based on the accumulation of internal state variables such as hardening, recovery, and damage developed by (R.W.Evans, 1984) is adopted to compile a Fortran code for the user subroutine. The user subroutine is validated through test cases and comparing the results with experimental creep data. Creep analysis of a sample gas turbine blade (Turbine Blade Creep) is then performed in Abaqus through the user subroutine and the results are interpreted.
Results of test cases validate the accuracy of the Theta Projection Method in predicting all primary, secondary, and tertiary stages of creep than existing creep models in Abaqus (Creep Failure in Turbine Blades). Results at interpolated & extrapolated stress & temperature conditions with robust weighted least square regression material constants show the convenience in creep modeling with less input data than existing models. The results of creep analysis not only predicted the creep life but also indicated the internal damage accumulation. Thus, creep modeling of components through the user subroutine at different load conditions could lead us to more reliable creep life predictions and also indicate the regions of high creep strain for improvements in the early stages of design.