Pultrusion is a crucial task for producing constant-profile composites by pulling fibers through a resin bath and heated die. Simulations play a vital role in optimizing parameters like pulling speed and die temperature to enhance product quality and efficiency. They predict material property changes and aid in process control, reducing reliance on extensive experimental trials. However, simulations face challenges such as accurately modeling complex material behaviors and requiring significant computational resources. These challenges underscore the need for precise simulation methods to improve Pultrusion processes. This study employs ABAQUS with user subroutines for detailed mechanical behavior simulations, including curing kinetics and resin properties. Key findings include insights into crack formation (pultrusion crack simulation), material property changes, and optimization strategies for enhancing manufacturing efficiency and product quality. This research (pultrusion Abaqus) provides practical knowledge for implementing findings in real-world applications, advancing composite material production.